Concrete Pipe Making Plant

Semi - Automated operations controls; perfect for a variety of dry cast products in several shapes and sizes up to 3600 mm diameter pipe and 3000 x 3000 mm box sections.

The MACONS Vertical Casting Concrete Pipe Making Plant is very suitable for the production of every type of concrete pipes, reinforced as well as non - reinforced and with or w/o lining.

Production capability

• Reinforced and non-reinforced pipe
• Circular and non-circular pipes with a bell or in-wall joint
• Lined pipe (HDPE, PE, GRP)
• Jacking pipe
• Box culvert
• Manhole cone, ring, base, cover

Operation:
The machine is semi-automatically operated by 1-2 men, depending upon the specific products being manufactured, the layout of the machine and the selected optional features. With its built-in system for quick mold changes down to 15-30 minutes, the machine comes with the option of manufacturing more than one pipe diameter per production day.

MVCP 315/320

• The machine for manufacturing pipes for vertical vibration casting is one of the most advanced technologies for the manufacture of concrete pipes in the world
• Compaction by central core vibration
• Frequency controlled vibration speed
• Hydraulic pressing / rocking function
• Demoulding by overhead crane
• Powered pivot for press arm and concrete feeder
• Control panel with digital display and control systems
• Cooling system for the vibrator
• Sleeve arm powered by hydraulic motor
• Recessed production stations
• Floor–level operator platform system
• Mechanized concrete feed system with distributor
• Quick change mould components
• Central operator control console
• Semi-Automatic operation with reverse and forward locking arrangement for sleeve arm
• Quick-Mould change system
• 1 or 2 station arrangement
• Feeder Hopper Capacity – 1.25 Cubic meter
• Feeder Hopper and sleeve arms attachment for sleeve bearing
• Separate power and control panel for Easy Operation

MVCP 325/336

• Electrically driven, synchronized core vibration system with oil-lubricating cooling fan system
• Frequency controlled core vibrator speeds. The incredible vibrator in this vertical vibration solid line machine boosts the thickness and strength of the solid
• This machine is perfect for producing a wide variety of dry cast products in several shapes such as elliptical pipe, arch pipe, box culvert, jacking pipe, single offset and confined joint manhole
• Single station and Double station capability or Upgradation for Second station
• A second production station can be installed initially or added in the future. Second station permits two different product sized to be produced at time and virtually doubles machine output
• Mechanized concrete feeder with belt distributor for direct filling
• Hydraulically operated pressing / rocking device for forming spigots, with mechanical pipe length control
• Hydraulic power pack to drive the pressing / rocking device, reverse and forward locking arrangement and sleeve arm forward reverse arrangement
• Mechanical elevation system to accommodate different product diameter
• Stationary Panel with PLC control and human machine interface system and digital display
• Floor-level operator platform system with stairway to the pit for easy access to the elevator frame and core mould and its lubricating system
• Safety system with emergency stop switch

The MVCP 315/320 can be supplied with a number of add-on features to make operations and handling even easier and improve production in general.

• Lifting anchor automation
• Pneumatic equipment for casting of lined pipe
• Turnover system for slabs and bases
• Double casting stations for increased production
• Quick relocated platform / pit cover
• Cast-in-place manhole steps
• Adjustable box culvert moulds
• Optimal for lined pipe